Material Choices: Structural Outer Shell  
 
Advance is the trade id of Southern Mills' Kevlar 60%/Nomex 40% product, please see that product discussion in our catalog.

Barrage is the trade id of Southern Mills' Basofil product, please see that product discussion in our catalog.

Basofil products being marketed in the fire service (ours and competitors) are actually an engineered blend of 40% Basofil and 60% Kevlar. This outer shell offers exceptional heat blocking characteristics across a range of heat fluxes and thus will often allow the use of lighter liner systems. Basofil also appears to be exceptionally durable and comfortable. Basofil, however, does not offer all the advantages of the premium outer shells (PBI and PBO). Additionally, some competitive fiber providers have raised the issue of formaldehyde off-gassing with Basofil. The third party testing and research we have seen indicate this is NOT a valid concern. Basofil is an intermediately priced product, and we believe is among the best of those intermediate products. Basofil is available for quick delivery in our Custom Stock Program.

Brigade is the trade id of Difco's Nomex IIIa, please see that product discussion in our catalog.

Crusader is the trade id of Difco's Kevlar 60%/Nomex 40% product, please see that product description. To specify Crusader, order 54xx model numbers and note "Difco's Crusader Kevlar 60%/Nomex 40% only".

Defender is the trade id of Southern Mills' Nomex IIIa, please see that product discussion in our catalog.

Fusion is the trade id of Safety Component Technologies ("SCT") Kevlar 60%/Nomex 40% product, please see that product discussion in our catalog.

Gemini Matrix is the trademark id of Southern Mills' PBI Matrix, please see that product discussion in our catalog.

Guardian is the trade id of Difco's PBI, please see that product discussion in our catalog.

Gladiator is the trade id of Difco's Basofil, please see that product discussion in our catalog.

Kevlar 60%/Nomex 40% - This Kevlar Nomex blend product is probably the most durable outer shell and offers 300% improvement in char length over Nomex IIIa outer shells. Kevlar/Nomex stays flexible and supple, maintaining it's integrity after moderately severe thermal exposure. While Kevlar/Nomex is a superior product to Nomex, customers are cautioned that the premium outer shells (PBI and PBO) offer strong comparative advantages. Kevlar/Nomex should be considered a Nomex upgrade rather than a PBI/PBO equivalent. Nomex/Kevlar is priced between Nomex and the premium shell alternatives. We believe Kevlar/Nomex is one of the best of the new products positioned between the premium shells and Nomex with very good comfort and durability characteristics. Kevlar/Nomex is our recommendation for knee and/or pocket reinforcements; it wears like iron. Kevlar/Nomex is also now available with an enhanced water repellency treatment and in a choice of weights and pics. The Kevlar/Nomex product has traditionally been available as a three pic (three strands form the rip stop box). But two pic cloth is also available now. While three pic rip stop should be more durable than two pic, the two pic product here is an ounce heavier so that should compensate. Two pic products will generally be more supple and less likely to become nappy or fuzzy with wear (one less thread strand 'presented' for abrasion in the box weave).

Kevlar 60%/Nomex 40% is available for quick delivery in our Custom Stock Program.

Kombat is the trade id of Southern Mills' PBI, please see that product discussion in our catalog.

Millenia is the trade id of Southern Mills' PBO product (40% Zylon/60% Technora). Please see PBO product discussion in our catalog.

Nomex IIIa (not to be confused with Nomex Omega, a separate product discussed separately here) products being marketed in the fire service (ours and our competitors) are actually an engineered blend of 93% Nomex, 5% Kevlar and 2% Carbon anti stat. Nomex IIIa is the most economical of the available outer shells. Nomex will not melt, drip or char at temperatures up to 700-750 degrees F. It is also a durable and long-wearing material. Nomex is available in three weights (6 oz . 7 oz, & 7.5 oz) and three weaves (rip stop, twill and duck). The 7.5 oz duck weave outer shell is the Nomex material which the market is most familiar with, the other Nomex product offerings are newer materials. Nomex IIIa is also now available with enhanced water repellency finishes. Nomex IIIa is available for quick delivery in our Custom Stock Program.

Omni 45 is the trade id of Amatex Norfab's Basofil, please see that product discussion in our catalog.

PBI Gold Plus is the trade id of SCT's PBI, please see PBI product discussion in our catalog.

PBI products being marketed in the fire service (ours and our competitors) are actually an engineered blend of 40% PBI and 60% Kevlar. PBI has distinguished itself in some of the most active metro departments. The fabric was initially developed as part of the Project FIRES effort to provide non-charring protection at temperatures above Nomex's capabilities (approximately 750 degrees F). While Nomex remains an effective insulator charred, it can break away with movement and in the event of a continued or secondary exposure could allow a potentially serious breach in the protective envelope. PBI, in contrast, will resist charring up to temperatures that exceed the firefighters biological capabilities. Only PBO offers better anti char performance than PBI. PBI is available in three weights (6.0 oz. 7 oz. & 7.5 oz.). PBI is available in two weaves (rip stop and twill). PBI is also now available with enhanced waterproofing. The 7.5 oz rip stop product is available in Black and dying the natural bronze color seems to dramatically reduce UV degradation problems and to improve durability. In our opinion, the PBI outer shell (especially in Black) is one of the most preferred and high performing outer shell products.

PBI - Both Black & Bronze PBI is available for quick delivery in our Custom Stock Program.

PBI Matrix products being marketed in the fire service are an engineered blend of PBI and Kevlar® with the addition of Kevlar® cables into the weaving of the cloth. In our opinion, the biggest advantage of the addition of these cables is an improvement in fabric strength after ultraviolet light exposure for undyed bronze cloth. The Gemini Matrix uses a 400 denier Kevlar® cable and the SCT Matrix uses a heavier 600 denier Kevlar® cable. Both materials are visually distinguishable from traditional PBI, and to a lesser extent, from each other.

PBO products being marketed in the fire service (ours and our competitors) are actually an engineered blend of 40% Zylon and 60% Technora. PBO is the newest of the premium outer shells, being commercialized only in early 2000. PBO performs most like PBI but offers comparatively higher Taber abrasion test results (which should translate into better durability), lower water absorption tendencies, higher tear strength and better anti char characteristics (but PBI already offers such high anti char resistance that this latter point may be of suspect value). In fact, PBO offers the best performance in Taber abrasion resistance testing when compared to any other commercially available outer shell fabric. PBO also offers the highest strength retention and thermal stability after thermal exposure when compared to any other commercially available outer shell fabric. PBO as initially offered was somewhat stiff but Southern Mills (currently the only source for PBO under their trade id "Millenia") has done much and continues to work to soften the hand of the product. Contact your area director, if you wish to arrange field tests or see material samples on this new (or any other current) offering.

SCT Matrix is the trademark id of SCT's PBI Matrix, please see that product discussion in our catalog.

Turtle Skin is the trade id of Warrick Mill's tri-blend PBI/Twaron/FR Rayon, please see PBI/Twaron/FR Rayon product discussion in our catalog.



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